Thermos 40016203

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replacement grill parts for all BBQ brands including DCS, Members Mark, Masterforge, Ducane, Kenmore, Broilmaster and more.Shopping cart
 
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Use the dimensions of your old parts, preferably after removal, to compare to what we show below. Comparing dimensions is the best way to insure you get the right parts for your Thermos grill.

Replacement BBQ grill parts for Thermos model: 40016203


 

40016203 Burners

Deluxe stainless steel twin-venturi burner and venturi assembly. Includes:
  • DSB stainless steel H burner.
  • Deluxe burners have a special spot-welded mounting bracket for optional IG-5B universal tongue-style collector box and electrode. The IG-5B can be used in applications where the factory ignition system is irrepairable, non existant, or otherwise unusable.
  • Two (2) V-12 stainless steel single venturi.
  • Venturi gasket and mounting nuts (venturi mounts with nuts and bolts, not screws).
  • 5 year MHP limited warranty.
  • Click here for features of MHP deluxe SS burner.


Part Number: DSB+V-12
Dimensions: 8 1/8” x 16”
Material: stainless steel
Weight: 2.0

$65.35

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Stainless steel burner and venturi assembly kit. Contains one standard EDSB SS H burner and two V-12 adjustable universal venturis.

Part Number: EDSB+V-12
Dimensions: 7 1/4” x 15 1/2”
Material: stainless steel
Weight: 2.0

$66.07

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40016203 Venturis

Single Gasket Kit Economy Burners for Thermos model 40016203.

Part Number: SHK4
Weight: 0.01

$4.02

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40016203 Cooking Grids

Premium quality stainless steel cooking grid. Far superior to the porcelain coated steel grids it replaces.
  • Made in USA
  • 304 commercial grade stainless steel
  • Solid .225 diameter stainless rods
  • Sold individually

NOTE:This single-piece part also replaces some two-piece grid sets.



Part Number: 51402-SS
Dimension Front-to-Back: 14 3/4”
Dimension Side-to-Side: 21 1/2”
Material: Stainless steel
Weight: 5

$72.35

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Premium stainless steel cooking grids. Set of two (2) grids. Far superior to porcelain coated steel grids.

  • Made in USA
  • Commercial grade 304 stainless steel
  • .225” solid stainless rods
  • Sold as a set of two (2) panels

Each panel measures:
  • Front-to-Back: 14 1/2”
  • Side-to-Side: 10 1/2”
Total Side-to-Side: 21”


Part Number: 51702-SS-X2
Dimension Front-to-Back: 14 1/2”
Dimension Side-to-Side: 21”
Material: stainless steel
Weight: 5.6

$85.76

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Premium stainless steel cooking grid. Far superior to porcelain coated steel grids. SOLD INDIVIDUALLY.

  • Made in USA
  • Commercial grade 304 stainless steel
  • .225” solid stainless rods
  • Sold individually



Part Number: 51702-SS
Dimension Front-to-Back: 14 1/2”
Dimension Side-to-Side: 10 1/2”
Material: stainless steel
Weight: 2.8

$46.47

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Chrome steel cooking grid. Sold individually.

Part Number: 41301
Dimension Front-to-Back: 14 1/2”
Dimension Side-to-Side: 22”
Material: chrome steel wire
Weight: 3.7

$40.67

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Commercial 304 grade stainless steel cooking grid with 1/4” diameter rods. Sold individually. Made in USA .

Part Number: CG-53SS
Dimension Front-to-Back: 14 3/4”
Dimension Side-to-Side: 21 1/2”
Material: Stainless steel
Weight: 5

$72.35

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40016203 Igniter Components

20” Ignitor adapter wire with female spade connector and male round connector. Used primarily on Ducane models 7100 and 7200 to extend the wire from the 03758 collector box and electrode to the electronic spark generator (igniter).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03750
Dimensions: 1/16
Weight: 0.05

$6.01

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Universal adapter wire with male round and female spade connectors.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03751
Weight: 0.05

$3.98

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Tongue style collector box for burner mounted applications. Includes preinstalled electrode with round female connector end and 20” wire. Fits on all of our Deluxe stainless H burners (LB, SB, DLB, DSB) using special mounting bracket on these burners. Will not fit on cast iron burners (see part IG-15B for cast iron burner applications).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-5B
Weight: 0.3

$10.81

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Collector box and electrode assembly. Tongue style burner mounted collector box with ceramic electrode, 15” wire, and female round connector. Not designed to mount on original equipment burners. Fits our stainless steel burners with special mounting bracket only. Will NOT fit on cast iron burners.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03900
Material: ceramic
Weight: 0.2

$10.84

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Universal collector box with electrode and wire. Fits most H burners, cast iron and stainless. Mounts to burner using venturi screws. Slotted construction allow universal adjustment of electrode position.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-15B
Weight: 0.3

$14.41

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40016203 Warming Racks

Universal warming rack. For use on grills with at least 22” inside dimension.

Part Number: AP-6A
Dimensions: 6” x 21 1/2”
Material: Chrome steel
Weight: 1.3

$23.33

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40016203 Valves, Orifices, and Manifolds

Brass spud orifice with 5/16” x 32 thread size. Has #70 starter hole. Must be drilled to proper drill size.

If you would like us to drill the orifice(s) for you, there is a single $15 fee for this service, which will be added to the order when processed. Please tell us the number of burners in your grill and the total BTUs of your grill (less side burner and rotisserie burner, if any). BTU rating information can usually be found on the grill's CSA certification tag, located somewhere on the grill. Please furnish this, along with any other information you deem relevant, in the Message to CLA box during checkout.

Part Number: 31600
Dimensions: 0 3/8” x 0 7/16”
Material: brass
Weight: 0.01

$7.54

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Dual brass LP valve assembly. Includes left and right control valves and valve manifold. Fits Arkla up-front control grills and others requiring 45 degree angle valves.
  • For use with LP gas
  • Includes two orifices drilled to #57 drill size
  • Includes pre-assembled 45 degree angle fitting, not shown in photo

Made in USA

Part Number: VLV-28
Material: brass
Weight: 1.1

$52.75

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40016203 Accessories

Durable 2 5/16” round briquettes
  • Self-cleaning
  • Control flare-ups while holding an even heat pattern.
  • About 53 pieces, covers approximately 275 sq. inches.
  • Fits all gas grills


Part Number: BQ-5
Weight: 7.2

$31.19

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Natural lava rock processed and screened for uniformity. 7 lb. bag is enough for all full sized grills. Click the photo to find easy steps for installing lava rocks.

Part Number: 45887
Material: pummise
Weight: 7.0

$24.48

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6 deluxe chrome plated 22” shish-ke-bab skewers with wooden handles

Part Number: 40538
Material: chrome steel
Weight: 1.1

$15.59

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16” Stainless Steel Tong/Turner Combination. 16” multi-use tool with red soft grip rubber inserts. Can be used as a turner, tong or both. Manual lock saves on storage space.

Part Number: 40240
Material: chrome steel
Weight: 0.9

$16.59

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economy basting brushes. Two brushes, 7.5” long.

Part Number: 43054
Weight: 0.1

$6.64

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Deluxe non-stick chicken and rib tumble basket. Attaches to rotisserie spit rod.
  • Ideal for cooking pieces of meat or vegetables
  • Self basting, easy to use
  • Locks on spit rod with thumb screw (supplied)
  • 6 1/2” x 10” long


Part Number: 24764
Dimensions: 6 1/2” x 10”
Weight: 1.1

$19.30

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Grill Mitt With Neoprene Palm.

16 in. silicone mitt diffuses heat away from the hand and washes easily. Black palm / red colored cuff. Cotton lined.
*One Size Fits Most



Part Number: 90963
Weight: 0.5

$17.59

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Thermos 40016203. We have a large inventory of BBQ accessories such as BBQ tools, baskets,
grill covers in our accessories section. 05-Sep-24



We ship Thermos BBQ parts worldwide

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GRILLING  ACCESSORIES
Briquettes & Lava Rock
Grill Covers
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Basting and Cleaning brushes
Wood Chips and Smoker Trays
Grid Toppers, Griddles & Racks
Fish and burger baskets
Grill and Tank Accessories
Shish-kebab Sets & Skewers
Grilling & outdoor cooking books

Orders for Thermos replacement grill parts of $49 and more get USA shipping (contiguous 48 states only)

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